• Get up to 40% discount on all Custom Packaging
  • Free Shipping to all over the US, Canada, the UK, and Australia
  • No additional taxes or hidden fees
  • Low MOQ and Free Design Support

Custom Hat Boxes

At Print My Boxes, we specialize in luxurious, high-end, and sturdy custom hat boxes wholesale. Crafted to your specifications, our boxes come in two-piece, sleeve, and tuck front styles, using kraft paper, durable cardboard, and rigid paper. Enjoy free design support, worldwide shipping, zero set-up fees, and 2D/3D mock-ups. Our team provides 24/7 customer support, secure payments, competitive prices, and cutting-edge services to make your packaging stand out. Whether for retail or gifting, our hat boxes combine style, strength, and affordability. Connect with us today and elevate your hat presentation with packaging that truly impresses.

Get Instant Custom Quote
You can upload multiple files. Accepted formats: JPG, PNG, PDF.
Box Style As Mention Above
Dimension (L + W + H) All Custom Sizes & Shapes
Minimum Run ( For Boxes and Mylar Bags) 100 Boxes - 1000 Mylar Bags ( 500 each design)
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored,Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 - 8 Business Days
Shipping FLAT Position

Why Choose Custom Hat Boxes

Custom hat boxes are more than just packaging, they are an extension of your brand. A well-designed hat box reflects luxury, professionalism, and attention to detail. At PrintMyBoxes, we focus on creating boxes that are not only visually appealing but also sturdy and functional, protecting your products from damage during shipping and storage.
By choosing custom hat boxes, you get the opportunity to:

  • Showcase your brand through unique colors, designs, and finishes.
  • Enhance the unboxing experience for your customers.
  • Protect delicate hats with durable materials.
  • Stand out in a competitive market with premium packaging.

Types of Hat Boxes We Offer

We understand that different hats and brands require different packaging solutions. That’s why we provide a variety of hat box styles, including:

Two-Piece Hat Boxes

A classic design that includes a separate lid and base, offering easy access while ensuring your hats remain secure. Perfect for retail displays and gifting purposes.

Sleeve Packaging

This style features a sleeve that slides over a box, adding a sleek and modern look. Sleeve packaging is ideal for brands looking for minimalistic yet elegant designs.

Tuck Front Hat Boxes

Tuck-front boxes are designed for convenience and efficiency. They are easy to open and close, making them ideal for retail stores or bulk packaging.

Premium Packaging Materials

Our custom hat boxes are made from a selection of high-quality materials to ensure durability and premium appeal:

  • Lightweight Kraft Paper: Eco-friendly, versatile, and easy to customize with printing.
  • Durable Cardboard: Provides strength and protection for delicate hats during shipping.
  • Rigid Paper: Offers a luxury feel and solid structure, ideal for high-end brands.

Each material can be customized with printing, embossing, foil stamping, or spot UV finishes, allowing your brand to shine on every box.

Special Features & Add-Ons

We offer a range of add-ons to enhance the value and appearance of your hat boxes:

  • Free design support to help bring your ideas to life.
  • Free 2D and 3D mock-ups for visualizing your packaging before production.
  • Free worldwide shipping so your products can reach any corner of the globe.
  • Zero set-up, die-cut, or plate fees, saving you time and money.
  • 24/7 customer support for assistance whenever you need it.
  • Secure payment options to ensure safe and reliable transactions.

These features ensure that your hat boxes are not only visually appealing but also cost-effective and hassle-free.

Benefits of Choosing Print My Boxes

At PrintMyBoxes, we are committed to delivering premium quality at competitive prices. When you order custom hat boxes from us, you can expect:

  • High-quality craftsmanship: Each box is made with precision and care.
  • Customization flexibility: Choose sizes, styles, finishes, and materials to match your brand.
  • Fast turnaround times: Get your orders quickly without compromising quality.
  • Exceptional customer service: Our team is ready to assist at every step, from design to delivery.

We make it easy for businesses of all sizes, from startups to established brands, to upgrade their packaging and elevate their brand image.

Applications of Custom Hat Boxes

Custom hat boxes are versatile and can be used across a variety of sectors:

  • Retail Stores: Showcase hats in a stylish and organized manner.
  • Gift Packaging: Make your gifts look premium and luxurious.
  • E-Commerce Businesses: Ensure your products reach customers in perfect condition.
  • Brand Promotions: Create branded packaging that leaves a lasting impression.

No matter the purpose, our hat boxes add a touch of elegance and sophistication to your products, making them more appealing to customers.

Why Custom Packaging Matters

In today’s competitive market, packaging is more than just a container, it’s a powerful marketing tool. High-quality, custom-designed hat boxes help your products:

  • Stand out on retail shelves.
  • Create a memorable unboxing experience.
  • Communicate your brand story effectively.
  • Build customer trust and loyalty.

Investing in custom hat boxes shows that you care about your products and your customers, enhancing your brand’s reputation.

Get Started with Print My Boxes

Ready to elevate your brand with luxurious, durable, and fully customizable hat boxes? Print My Boxes makes it easy. Connect with our team today to discuss your requirements and explore our cutting-edge design and packaging solutions. With our free mock-ups, worldwide shipping, and zero set-up fees, we ensure a seamless and stress-free experience.

Choose Print My Boxes for custom hat boxes that combine style, functionality, and affordability, because your hats deserve nothing but the best.

To measure the size of your Boxes, follow these steps: Diameter: Measure the circular width of the box from one edge to the opposite edge. Height: Measure from the bottom of the box to the top.

Our standard production turnaround time is 8 to 12 business days after final design approval. This includes printing, die-cutting, and finishing processes. Shipping times may vary based on your location.

For urgent orders, we offer rush production with a 4 to 6 business days turnaround. If you need expedited delivery, let us know at the time of ordering, and we’ll prioritize your request.

We offer full-color CMYK and PMS printing, meaning you can print as many colors as you like without limitations. Whether you want a single-color minimalist look or a vibrant, multi-color design, we have advanced printing technology to bring your vision to life.

We can handle bulk orders efficiently, processing up to 500,000+ Boxes per month. Whether you need a small batch or a large-scale production run, we have the capacity and resources to meet your demands.

Our Boxes are proudly manufactured in our state-of-the-art production facility, located in the USA, UK and Middle East.

We offer physical samples for bulk orders so you can check the quality, size, and design before placing a bulk order.

Our expert in-house design team provides 100% free design support to bring your packaging ideas to life.

Before printing, we provide a 3D digital proof (mockup) or a physical sample (upon request). This ensures you can review every detail,l colors, design alignment, and overall look, before final production. We only proceed once you approve the design.

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