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  • Low MOQ and Free Design Support

Custom Mailer Boxes

In the fast-paced world of e-commerce and retail, presentation and protection go hand in hand. At PrintMyBoxes, we provide custom mailer boxes designed to ensure that your products reach your customers safely while creating an unforgettable unboxing experience. Whether you are shipping apparel, electronics, cosmetics, or subscription boxes, our mailer boxes combine durability, style, and functionality to elevate your brand.

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You can upload multiple files. Accepted formats: JPG, PNG, PDF.
Box Style As Mention Above
Dimension (L + W + H) All Custom Sizes & Shapes
Minimum Run ( For Boxes and Mylar Bags) 100 Boxes - 1000 Mylar Bags ( 500 each design)
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored,Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 - 8 Business Days
Shipping FLAT Position

What Are Custom Mailer Boxes?

Custom mailer boxes are specially designed packaging solutions used to ship products safely from businesses to customers. Unlike regular shipping boxes, these boxes are tailored to fit your products, offering protection, branding, and a professional appearance. With the rise of e-commerce, the demand for secure and attractive mailer boxes has skyrocketed. These boxes not only keep your products safe but also enhance your brand image and customer satisfaction.

Why Businesses Need Custom Mailer Boxes

Shipping products without proper packaging can lead to damage, returns, and a poor customer experience. Here’s why investing in custom mailer boxes is essential:

  • Product Protection: Strong and durable construction prevents damage during transit.
  • Branding Opportunity: Print your logo, brand colors, and promotional messages directly on the box.
  • Customer Experience: Attractive packaging creates a memorable unboxing experience.
  • Eco-Friendly Options: Use recyclable and sustainable materials to appeal to environmentally conscious customers.
  • Cost-Effective: Tailored sizes reduce excess packaging material and shipping costs.

Materials Used in Custom Mailer Boxes

At PrintMyBoxes, we use premium-quality materials to ensure your mailer boxes are strong, durable, and visually appealing:

  • Corrugated Cardboard: Provides maximum strength and cushioning for fragile products.
  • Kraft Paper: Eco-friendly and recyclable, offering a natural and rustic look.
  • Rigid Paperboard: Premium finish ideal for high-end products and gifts.
  • Eco-Friendly Options: Sustainable materials for environmentally conscious packaging solutions.

Each material is chosen to protect your products while delivering a professional and branded look.

Features of PrintMyBoxes Custom Mailer Boxes

Our custom mailer boxes come with a variety of features designed to enhance functionality and brand visibility:

  • Custom Sizes: Boxes can be tailored to fit products perfectly, reducing movement during transit.
  • Full-Color Printing: Display logos, brand colors, and creative designs to make your packaging stand out.
  • Die-Cut Windows: Showcase products inside the box for a premium feel.
  • Secure Closures: Tuck-in flaps, magnetic closures, or self-locking designs keep products secure.
  • Eco-Friendly Finishes: Matte, glossy, or uncoated finishes depending on your brand aesthetic.

These features ensure that your mailer boxes are not just protective but also visually striking, creating a lasting impression on your customers.

Benefits of Using Custom Mailer Boxes

Custom mailer boxes offer multiple benefits for businesses looking to improve product delivery and branding:

  • Enhanced Brand Recognition: Every package is an opportunity to reinforce your brand identity.
  • Reduced Product Damage: Strong and tailored packaging reduces breakage and returns.
  • Improved Customer Satisfaction: Attractive and secure packaging enhances the overall shopping experience.
  • Marketing Tool: Custom designs, logos, and messaging make your packaging a marketing asset.
  • Sustainable Packaging Options: Eco-conscious boxes attract environmentally aware consumers.

By investing in custom mailer boxes, you are not only protecting your products but also building a loyal customer base.

Industries That Use Custom Mailer Boxes

Custom mailer boxes are versatile and widely used across multiple industries:

  • E-Commerce & Retail: Ideal for shipping clothes, accessories, electronics, and lifestyle products.
  • Subscription Boxes: Perfect for monthly subscription services delivering curated items.
  • Cosmetics & Beauty Products: Protects fragile items like perfumes, skincare, and makeup.
  • Food & Beverage: Specialty packaging for non-perishable gourmet items.
  • Corporate & Promotional Gifts: Branded packaging for events, giveaways, and marketing campaigns.

No matter your industry, PrintMyBoxes custom mailer boxes provide the perfect combination of durability, branding, and presentation.

Customization Options

We offer extensive customization options to make your mailer boxes unique and reflective of your brand:

  • Sizes & Shapes: Custom dimensions to perfectly fit your products, including rectangular, square, or specialty shapes.
  • Printing Options: Full-color, spot UV, foil stamping, embossing, and more.
  • Windows & Inserts: Custom inserts to secure fragile products and die-cut windows to display your items.
  • Design Support: Our team offers free 2D and 3D mock-ups so you can visualize your boxes before production.
  • Quantity Flexibility: Order small batches for testing or large quantities for wholesale shipping.

These options allow your custom mailer boxes to serve as a powerful marketing tool while providing unmatched protection.

Why Choose Print My Boxes

At PrintMyBoxes, we combine quality, affordability, and exceptional customer service to deliver top-notch custom mailer boxes. Here’s why businesses trust us:

  • High-Quality Craftsmanship: Every box is carefully manufactured for strength, durability, and aesthetic appeal.
  • Affordable Wholesale Pricing: Cost-effective solutions for startups and established businesses alike.
  • Fast Turnaround: Quick production and worldwide shipping to meet tight schedules.
  • Free Design Support: Our experts assist in creating eye-catching designs.
  • No Hidden Fees: Zero setup, plate, or die-cut charges.
  • 24/7 Customer Support: Assistance whenever you need guidance or support.

We ensure that your custom mailer boxes are functional, attractive, and aligned with your brand identity, helping your business stand out in the competitive market.

Conclusion

Custom mailer boxes are more than just packaging, they are a strategic business tool. They protect your products, enhance your brand image, and improve customer satisfaction. At PrintMyBoxes, we offer durable, stylish, and fully customizable mailer boxes that meet the diverse needs of businesses across industries. With options for materials, sizes, finishes, die-cut windows, and inserts, you can create packaging that not only delivers your products safely but also leaves a lasting impression on your customers.
Elevate your shipping and packaging experience with PrintMyBoxes custom mailer boxes. Make every delivery memorable and every unboxing a brand-building opportunity.

To measure the size of your Boxes, follow these steps: Diameter: Measure the circular width of the box from one edge to the opposite edge. Height: Measure from the bottom of the box to the top.

Our standard production turnaround time is 8 to 12 business days after final design approval. This includes printing, die-cutting, and finishing processes. Shipping times may vary based on your location.

For urgent orders, we offer rush production with a 4 to 6 business days turnaround. If you need expedited delivery, let us know at the time of ordering, and we’ll prioritize your request.

We offer full-color CMYK and PMS printing, meaning you can print as many colors as you like without limitations. Whether you want a single-color minimalist look or a vibrant, multi-color design, we have advanced printing technology to bring your vision to life.

We can handle bulk orders efficiently, processing up to 500,000+ Boxes per month. Whether you need a small batch or a large-scale production run, we have the capacity and resources to meet your demands.

Our Boxes are proudly manufactured in our state-of-the-art production facility, located in the USA, UK and Middle East.

We offer physical samples for bulk orders so you can check the quality, size, and design before placing a bulk order.

Our expert in-house design team provides 100% free design support to bring your packaging ideas to life.

Before printing, we provide a 3D digital proof (mockup) or a physical sample (upon request). This ensures you can review every detail colors, design alignment, and overall look before final production. We only proceed once you approve the design.

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