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Custom Double Wall Die Dut Doxes

Print My Boxes Canada offers custom double wall die-cut boxes that provide superior strength and protection for delicate products. The double wall construction ensures your items are safe from damage during shipping, stacking, and handling, while the die-cut design adds a premium, elegant look. Perfect for cakes, baked goods, sandwiches, and other fragile items, these boxes prevent direct contact from the top and sides, keeping products intact. Fully customizable in size, style, color, and material, they enhance your brand’s presentation and create a memorable unboxing experience. Trust Print My Boxes Canada for packaging that combines durability, functionality, and style.

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You can upload multiple files. Accepted formats: JPG, PNG, PDF.
Box Style As Mention Above
Dimension (L + W + H) All Custom Sizes & Shapes
Minimum Run ( For Boxes and Mylar Bags) 100 Boxes - 1000 Mylar Bags ( 500 each design)
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored,Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 - 8 Business Days
Shipping FLAT Position

What Are Double Wall Die-Cut Boxes?

Double wall die-cut boxes are packaging boxes made with two layers of cardboard or rigid stock, providing extra strength and durability. The die-cut feature allows for custom patterns, windows, and shapes, giving your packaging a premium and unique appearance. Unlike standard single-wall boxes, double wall boxes are designed to protect products from the top, sides, and corners, making them ideal for items that are delicate, soft, or easily damaged.

The die-cut design not only enhances aesthetics but also provides functional benefits, such as ventilation for food items or display windows for products that need visibility.

Why Choose Custom Double Wall Die-Cut Boxes?

Businesses across Canada are increasingly turning to custom double wall die-cut boxes for several key reasons:

  • Superior Protection: The double wall construction safeguards fragile items against shocks, stacking pressure, and handling damage.
  • Elegant Presentation: Die-cut designs allow creative patterns, logos, or windows, elevating your brand’s packaging and making it stand out.
  • Customizable: You can design boxes to fit your exact product dimensions, with options for size, style, color, and material.
  • Versatility: Ideal for food, baked goods, confectionery, apparel, jewelry, electronics, and more.

Enhanced Customer Experience: Premium packaging improves the unboxing experience, making customers feel valued and enhancing brand loyalty.

Industries That Benefit from Double Wall Die-Cut Boxes

Double wall die-cut boxes are perfect for businesses across various industries:

  • Food & Bakery: Cakes, cupcakes, sandwiches, pastries, and gourmet items. Die-cut windows allow customers to view the product without opening the box.
  • Jewelry & Accessories: Rings, necklaces, watches, and delicate accessories benefit from the protection and elegance of these boxes.
  • Apparel & Fashion: Scarves, ties, and small clothing items are packaged securely without compromising style.
  • Electronics: Gadgets, headphones, and small electronic accessories are safe from shocks and handling damage.

Gift  and Specialty Items: Premium packaging for gifts adds value and makes products more desirable.

Customization Options for Double Wall Die-Cut Boxes

At PrintMyBoxes Canada, we offer extensive customization options to create boxes that perfectly reflect your brand identity:

  • Materials: Kraft, rigid, or high-quality cardboard for durability and premium feel.
  • Printing: Full-color printing, custom logos, and intricate patterns.
  • Finishing Touches: Spot UV, foil stamping, embossing, debossing, or matte/gloss lamination for a luxurious appearance.
  • Die-Cut Features: Custom windows, cut-outs, or shapes to enhance visibility and aesthetics.
  • Decorations: Stickers, ribbons, cards, or other branding elements to elevate presentation.

These options ensure that your packaging is not only functional but also visually striking, helping your brand make a lasting impression.

Benefits of Using Double Wall Die-Cut Boxes

Custom double wall die-cut boxes offer numerous benefits for businesses and customers alike:
Protection and Security: The double wall structure shields products from external damage, while die-cut designs can include PVC sheets for tamper-proof security.

  • Brand Differentiation: Unique die-cut patterns and designs set your packaging apart from competitors.
  • Eco-Friendly Options: Many materials are recyclable or made from sustainable stock, appealing to environmentally conscious consumers.
  • Increased Sales: Attractive packaging draws attention and encourages purchases, boosting sales and customer loyalty.

Easy Handling and Stacking: The sturdy design allows for safe transportation, display, and storage.

Eco-Friendly and Sustainable Packaging

Sustainability is increasingly important for both consumers and businesses. PrintMyBoxes Canada offers eco-friendly options for double wall die-cut boxes, using recycled kraft or cardboard materials. These materials are not only strong and durable but also reduce environmental impact, helping your business promote a sustainable image without compromising on quality or aesthetics.

Enhance the Customer Experience

Unboxing is an essential part of the customer journey. Custom double wall die-cut boxes create a premium unboxing experience, leaving customers impressed and more likely to share their experience on social media. The combination of elegant design, sturdy construction, and functional features ensures that your products arrive safely while enhancing perceived value.

Fast and Reliable Delivery Across Canada

At PrintMyBoxes Canada, we prioritize efficiency and customer satisfaction. Order your custom double wall die-cut boxes and enjoy:

  • Free shipping nationwide
  • Timely delivery to Calgary, Montreal, Vancouver, and other cities
  • No hidden fees or extra charges

We make the process seamless, from customization to doorstep delivery.

Why Choose Print My Boxes Canada?

Premium Materials: Durable, high-quality stock for reliable protection.
Complete Customization: Endless design options to align with your brand.
Eco-Friendly Choices: Sustainable packaging options to appeal to conscious consumers.
Quick Turnaround: Fast production to meet tight deadlines.
Expert Support: Guidance through design, printing, finishing, and packaging.
Nationwide Shipping: Free and reliable delivery across Canada.

Conclusion

Custom double wall die-cut boxes are more than packaging, they are a marketing tool, protective solution, and brand statement. They combine strength, elegance, and functionality, making them perfect for delicate, high-value, or visually appealing products.

With Print My Boxes Canada, you can design packaging that protects your products, enhances your brand image, and creates a memorable experience for your customers. Invest in custom double wall die-cut boxes today and ensure your products are safe, stylish, and ready to impress across Canada.

To measure the size of your Boxes, follow these steps: Diameter: Measure the circular width of the box from one edge to the opposite edge. Height: Measure from the bottom of the box to the top.

Our standard production turnaround time is 8 to 12 business days after final design approval. This includes printing, die-cutting, and finishing processes. Shipping times may vary based on your location.

For urgent orders, we offer rush production with a 4 to 6 business days turnaround. If you need expedited delivery, let us know at the time of ordering, and we’ll prioritize your request.

We offer full-color CMYK and PMS printing, meaning you can print as many colors as you like without limitations. Whether you want a single-color minimalist look or a vibrant, multi-color design, we have advanced printing technology to bring your vision to life.

We can handle bulk orders efficiently, processing up to 500,000+ Boxes per month. Whether you need a small batch or a large-scale production run, we have the capacity and resources to meet your demands.

Our Boxes are proudly manufactured in our state-of-the-art production facility, located in the USA, UK and Middle East.

We offer physical samples for bulk orders so you can check the quality, size, and design before placing a bulk order.

Our expert in-house design team provides 100% free design support to bring your packaging ideas to life.

Before printing, we provide a 3D digital proof (mockup) or a physical sample (upon request). This ensures you can review every detail colors, design alignment, and overall look before final production. We only proceed once you approve the design.

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